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  • Engine: Yet another oil pan gasket install thread

    Well, since all of the easy stuff has already been taken care of, time for some real fun to begin soon - installing the front timing cover and oil pan on my 289 motor build. I know there are more than a few threads already on this of one sort or another, and I've read a bunch of them. But despite that, here is a thread to document that and maybe pull everything regarding this all together here in one location. Pardon this 1st long winded start on this, but I wanted to cover all the bases right off the bat. As always, feel free to comment and question whatever. Like the rest of it, this will be my first attempt at doing this, probably already have a few things wrong or could do better or flat out just mess up.

    As a reminder, this is where I started with this whole rebuild myself after I got the motor back from the last shop a couple months ago back in July.



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    The exceedingly poor job they did with all of this is what prompted me to question the whole entire build and then subsequently end up taking the entire motor apart and checking everything and now putting it back together properly. So now I am back to this point again where it started and want to do it right this time, and on a motor that has all been checked out now.

    To begin with on this particular topic, most of the issues people have seem to be about these 4 main issues:

    1) the timing cover crank hub seal, convert from factory felt to a modern neoprene seal or not and how to do it if so
    2) the thickness of the oil pan cork side gaskets and the fitment of the front filler block - newer cork composite gaskets maybe being slightly thicker than original
    3) the fitment of the front and rear cork strips for the curvature and how to deal with that
    4) The fitment of the front and rear cork strips for the length and if to trim them a little or not

    After reading up on all of this, I know this will be a bit of a PIA part of the whole job. And it should all kind of be done at the same continuous time so it all fits. seals and cures up in one shot. So I'm trying to get all my ducks in order before I jump into this. Here is my pile of parts ready to go so far.


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    I think I have it all down and ready, except I'm still on the fence as to whether it is a good idea or not to trim the length on the front and rear cork strips some to fit better.


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    I have to admit, test fitting the rear one to start does look to me that it is a bit excessively long and I'm having a hard time imagining it really needs to be compressed that much to work properly, or even convinced that it can be. Or if can, will it take wrenching down on the pan bolts excessively hard to accomplish it? Hence why the flanges on the oil pans always seem to be overly torqued and the side gaskets overly compressed and squeezed out to failure like this motor had when I got it. If those front and rear strips only need to be compressed a normal reasonable amount, then maybe it is easier to not be tempted to crank so hard on the pan bolts, or need to.

    Anyway, gathering my parts pile and mental fortitude to tackle this next coming up. Wish me luck. From what I've read, seems like I might need it.

    Jim Maxey and Fred Fritz's videos on it:
    1. Timing cover seal conversion with cameo with Ted Harbit
    https://www.facebook.com/SDCMichianaChapter/videos/2599085933693587

    2. Timing cover install
    https://www.facebook.com/SDCMichianaChapter/videos/822460555241345

    3. Oil pan install


    Pete's Garage video
    1. Timing cover install


    2. Oil pan install


    Some things of note:
    1. I got the proper later V8 5-quart oil pan to replace the early 6-quart one I had before that had the clearance problem with the #1 rod palnut. Thank you Phil Harris at Fairborn Studebaker for that.
    2. I had Phil send it directly to Kevin Orloff at Studebaker Acres to modify it to R1/R2 type. Not so much for HP and hi performance, but because I thought having the extra PCV that those have might be better to help prevent or at least minimize the chances of oil leaks. Thought is that with less or even negative pressure on the crankcase, the less pressure to push oil out through leaks. I'm not sure if this will give me just less pressure or actual negative pressure for that. But anyway, that is the hope on that. I know I could have just done the PCV part more simply and directly than converting the whole pan to R2/R3 specs with the oil baffles and custom tube, etc. But I'm trying to keep this motor looking as period and Studebaker factory appropriate as is reasonably possible.
    3. My timing cover seal was converted to the neoprene seal most recently by the previous shop. It was a major PIA dealing with them on it trying to tell them how to do it and do it right, despite just giving them multiple sources of on-line info to follow and the specific parts to get. They thought they knew better of course. I told them to not reinvent the wheel, just do what others have done and been successful with. In the end, they finally relented and just did what I told them to do. So the cover currently has a new seal in it, supposedly lined up from the previous poor assembly and "glued" in place now with sealant. Seems good, but I may have to pull that back out and redo it again so that it cures in optimal place to align exactly to the hub as it goes back together.
    4. My front filler block had been installed improperly by the previous shop with a large gap between the timing cover and block and then overly torqued to try to close the gap, which they didn't even manage to do. See photo above. So the filler block was bent up and the hole threads were stripped out. So I had to straighten the block back out with a little hammer and sandpaper work. And I helicoiled the holes.
    5. I banged out the bolt holes on the oil pan to straighten those out better. And got some side rail reinforcement strips from Phil Harris to help prevent that again, keep the flange flatter when gets torques down.
    6. I got the Fel-Pro oil pan gasket set from Stephen Allen's, thanks Matt! I can't recall on the timing cover gasket, but think them as well previously.
    7. I will make some alignment studs from some bolts to help align things and keep the gaskets in place as I put it together
    8. Planning to use the Right Stuff as gasket sealer.
    9. Cork front and rear gasket strips are currently curled up to help pre bend them into shape so have to fight them a bit less. They seem like fresh pliable cork, so no problems with being old dried out and cracking, so far anyway. Maybe I will heat them up a bit in the oven, or maybe with a clothes steamer, to help encourage them to stay curved if needed.

    One of my main goals for this whole motor project was to have a motor that wasn't leaking oil all over the place, unlike the 259 that was in my truck before. So I definitely want to take my time and get this part of it right to at least minimize any future leaking as much as possible.

    That is it for now. Will probably try to tackle this project this week once I feel am ready, have a good block of dedicated time to jump into it for a while. Stay tuned.
    Last edited by M-Webb; 10-28-2025, 07:48 AM.

  • #2
    I test fit the oil pan to just check it out, and glad I did. I noticed that the 2 front corner holes don't align that well with the holes in the block for some odd reason. Guess I'll have to drill them out a bit more to make that work. Glad I caught that before I had everything gooped up with sealant and ready to just put on, clock ticking. Continued lesson, don't assume much of anything, even the potentially obvious.

    Not sure why these holes are that much different. Anybody know? Or is this pretty common, just have to always check when mixing blocks and pans and make it work? You would think the holes would be pretty consistent, especially at the corners where the reinforcement plates are.

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    .

    Comment


    • Dwight FitzSimons
      Dwight FitzSimons commented
      Editing a comment
      Just FYI: Your oil pan appears to be an R1-R2 type (they are identical on R1 & R2 engines). R3-R4 oil pans are like R1-R2 pans except they have deeper sumps, providing an extra 1 qt oil capacity. This was accomplished by slicing the sump and welding a piece in. R1-R2 pans have a 5-qt capacity; R3-R4 pans are 6 qt.
      --Dwight

    • M-Webb
      M-Webb commented
      Editing a comment
      Dwight, thanks for the heads up on that. Yes, you are correct, it is a 5-quart pan, modified to be like the R1/R2 type, is NOT a 6-quart pan. I've edited the info above to correct that.

  • #3
    You will have to trim the fat pan front and rear gasket to fit, as I've yet to see an aftermarket one cut correctly. Do small cuts to fit, and remember the ends are tapered/angled slightly to fit flush/flat against the block. Otherwise, fill the joints with copious amounts of RTV, to ensure no leakage where the pieces come together.
    Bo

    Comment


    • #4
      Thanks for confirming that Bo. Trick is how much?! Luckily I have a spare gasket set. So if I mess one or both of those up, I do have backups so won't have to wait another week to get them.

      I'm guessing they do want to be a little extra long and then compress fit into place. But how much extra long is the question. Anybody have a good suggestion from experience?

      Also noted on the beveled end of the rear strip. I did see that and was aware, will copy that on the trimming.

      Comment


      • #5
        You might want to remove the breather tube from the side of the pan to make engine installation easier. It can be installed later after the engine is in. Just remove the dipstick, and slide the oi pan tube up over the upper dipstick tube when you install it. Also, on R2s, the supercharger and bracket has to be removed before engine installation. It all hits inner fender if you don't.
        The most overlooked trouble spot is you absolutely have to have the radiator core support in place on the body as you cant install it after without cutting fiberglass.
        Bez Auto Alchemy
        573-318-8948
        http://bezautoalchemy.com


        "Don't believe every internet quote" Abe Lincoln

        Comment


        • #6
          Good points on the oil pan tube, thanks. But keep in mind this motor is actually going in a Champ pickup, not an Avanti or other car as would be expected. And the grill panel and radiator and all of that has been removed to make getting the motor and trans in/out a lot easier. So it might go in OK as is. But yes, agree, will remove the oil pan tube and probably a good idea regardless as I'm not sure exactly how it clears the Champ inner fender yet either. Have not test fit it in the truck yet. I'm just hoping it does clear when installed, think it should be OK. If not, I'll modify it to make it work. Supercharger and everything else should be good to stay on when installing it since it is a Champ.


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          Comment


          • BRUCESTUDE
            BRUCESTUDE commented
            Editing a comment
            Man I love that color!

          • M-Webb
            M-Webb commented
            Editing a comment
            It is a nice color. The PO I bought it from had the truck restored back in the late 80's-early 90's. He said the color was to match a Studebaker color called Glade Green. Sometimes it looks green, other times it looks blue, depends on the light. So guess it is a green-blue color. I replaced the dash with one from a '61 Lark and painted it to match. It was very difficult to match the color. I had to have the paint supplier mix it multiple times and to get it close enough to use and it still wasn't really an 100% exact match.

        • #7
          To answer your question in Post # 4 on "How Much Squish".
          This something you just know from experience how much crush to allow, so very hard to explain in words without doing because the parts may vary.

          I will try to give you a couple tips though. The Front Pan Arch gasket does not tuck into anything like the rear one does, so I trim it to fit without leaving space under it, they are usually quite long.

          But the Rear one is different, and I always leave actual air space under it maybe 1/4" to 3/8" at the center AFTER it is thoroughly tucked into the grove of the rear main Cap, pushing from the rear forward on the back, and front to rear on the front with a flat screwdriver while pushing it down from the seal surface. Then apply the sealant on the surface. Usually there is No need to trim that one.

          I have already applied a small smear on the bottom side before installing as well as on the small corks under the ends of the rear seal, also the ends of the Pan side gaskets.

          Your experience and I am sure, of others could vary ! Has worked well for me for 60 years.

          Note that I will only use the OEM Mfg. brand gaskets: "FelPro", so if you have "Best" brand, they could be different, I would not know.
          I only will use them for Intake and Exhaust Manifolds.
          StudeRich
          Second Generation Stude Driver,
          Proud '54 Starliner Owner
          SDC Member Since 1967

          Comment


          • #8
            I don't trim the cork end gaskets. I center them and let the oil pan form them and as the pan gets about 1/8 inch from the block, using a screw driver poke the ends in as I tighten the pan. Cork will shrink with age.

            Comment


            • #9
              Trimming front & rear pan gaskets:

              1) Did you need to trim the factory gaskets back in the 60's-70's ?
              2) Who here have developed leaks "after" trimming ?
              3) Has anyone told the vendors and had confirmation that the gaskets require trimming ? And have they responded ?
              4) Is it a known fact that the gaskets are too long, or are people "eyeballing" things ?
              5) I have never trimmed these gaskets and never had any leaks after 10K miles of operation. Have I been lucky, or good gaskets from good batches ??

              Comment


              • #10
                Originally posted by M-Webb View Post
                I test fit the oil pan to just check it out, and glad I did. I noticed that the 2 front corner holes don't align that well with the holes in the block for some odd reason. Guess I'll have to drill them out a bit more to make that work. Glad I caught that before I had everything gooped up with sealant and ready to just put on, clock ticking. Continued lesson, don't assume much of anything, even the potentially obvious.

                Not sure why these holes are that much different. Anybody know? Or is this pretty common, just have to always check when mixing blocks and pans and make it work? You would think the holes would be pretty consistent, especially at the corners where the reinforcement plates are.

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                Before you open the holes up.......are you sure the pan hasn't been squeezed in at the pan rail on that end? I wouldn't think that would happen unless somehow a LOT of force had been applied to the end of the pan........with all the curves and 90 deg bends, the end of the pan should be pretty stiff. The pan looks very straight, not crunched up so I doubt it's been bent, but you never know.
                Last edited by r1lark; 10-29-2025, 04:50 PM. Reason: spellin'
                Paul
                Winston-Salem, NC
                Visit The Studebaker Skytop Registry website at: www.studebakerskytop.com
                Check out my YouTube channel here: www.youtube.com/@r1lark
                Check out my NOS Studebaker parts For Sale here: http://partsforsale.studebakerskytop.com

                Comment


                • StudeRich
                  StudeRich commented
                  Editing a comment
                  It appears to me like that rear hole of the stiffener plate was not welded to the pan to center on the Pan hole.

              • #11
                Best intentions / bad outcomes.

                Comment


                • #12
                  I have always trimmed the ends to make them fit better, then they leak! On my ‘51 Land Cruiser last winter, I left them as is, and slowly worked the oil pan down, and they fit. I also pre-arched both front and rear pieces by placing them in a small coffee can (bent against the sides) and covering with hot water.

                  Comment


                  • #13
                    OK, comparing it to another pan I have that this one is replacing, it looks like there is maybe some heat distortion in the pan from when the oil baffle was tack welded in. A bit of good old hammer work with a rubber mallet and I've gotten it a bit more back to where it should be. Still think I need to work it a little more. But this should fix it. At least now I have it so it bolts in, without having done anything to the pan bolt holes. Just just good old brute force tin working.

                    But man, can just 1 single thing please go easily and as expected on this project for once? Seems like not, not so far anyway.


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                    .

                    Comment


                    • #14
                      I also picked up an old NOS oil pan gasket set off ebay that I saw just so I can see that for comparison. I know the gaskets are old and not a good idea to actually use them, so won't be doing that. But given that it was pretty cheap, I thought I'd grab it for comparison. And also understanding that the cork is likely extra dry and brittle and also most probably shrunk a bit on top of it. So will need to factor that in. But it is now on its way to me, will report back here how it compares once I get it, for posterity's sake if nothing else.



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                      Comment


                      • #15
                        I would not hesitate a second to use these "New, Improved reduced leakage", 1961 and Later FelPro Fiber Oil Pan Side gaskets, not so much the Rear arch gasket.
                        StudeRich
                        Second Generation Stude Driver,
                        Proud '54 Starliner Owner
                        SDC Member Since 1967

                        Comment

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