Body / Glass: Lower Valance On Desoto

[ProMetalShop]

Hey Guys, here's a valance panel for a Desoto made from aluminum.


I placed a panel in with a cut out radius to get an idea what size area I wanted to stretch.





Then I copied that on my blank sheet.





Then to the bag to stretch the area.











After I got enough stretch, I chased the outer edge. There's a plastic coating on the panel to keep from scratching.





Here's where I took a piece of hard wood, and chisel, and chased around the outer edge to define the line.











Here's my first trial fit, notice the distortion around the outer edge. I will address that a bit later.





Now some quick clean up, and then I have to make two recessed or reliefs so the panel will slide under the center support for the hood latch and drill two holes.














Now clean up the edges and and then another trial fit.





And she's good to go.





So with a little time, and a bit of imagination, you can add some style to a very simple panel.

[52-fan]

You are a true craftsman. I need to practice some of those skills.

[Tom Bredehoft]

Just an aside note, I've recently been introduced to 3003 Aluminum sheet. I'd guess it would be far superior to the 6061 I've been using, at least for this project. It may ultimately be too soft, being damaged by passing dandelion fluff.

[ProMetalShop]

Thanks Guys

Tom, 3003 H14 is what I use for shaping. I also use 5052 but this work hardens fairly quick. 6061 is a better choice for two dimensional bending, however not great for deep draw or three dimensional shaping.

[DougHolverson]

You are a true craftsman. I need to practice some of those skills.

I need to learn some of those skills. :/

[swvalcon]

Learning those skills with aluminum or steel just involves getting a piece of metal and going to work. Then get another one and do same until you master it.

[Jeff T.]

I have an excuse to buy more tools

Not that I ever needed an excuse to buy more tools

[SN-60]

Very interesting thread!