I'm reviving the interior of the Lark and have a badly cracked dash pad. Mine is the smooth pad (see pics). I recovered a pad several years ago for a 67 Impala that wasn't as bad, so thought I'd give this a try, though it will be a bit more challenging.
First off, I was able to remove the dash pad without removing any of the instruments. The seats were out, the radio delete plate off and the glove box door and box out. I didn't realize I was still this flexible!. Anyway most of the vinyl and the foam under it on the side closest to the windshield was intact but the foam had come loose from the metal under it, and the hard old vinyl couldn't be separated from the thin foam at that point. The front leading edge is fairly thick foam (like an inch or more) so I cut behind the thick part with a razor and remove all of the windshield side of the covering. I then used a heat gun to soften up and remove the vinyl from the foam on the leading edge leaving the old foam to retain the shape.
I have also now cleaned up the surface rust from the exposed metal on the dash top and secured any loose spots on the remaining foam with contact cement. My plan is to use Great Stuff insulating foam to build up the missing foam so it is smooth with the remaining foam on the front and then sand it smooth. I will then fill any imperfections with a skim coat of flexible body filler and then cover with appropriate vinyl. I am confident this will work.
Wish me luck. I will post pics as it progresses.
First off, I was able to remove the dash pad without removing any of the instruments. The seats were out, the radio delete plate off and the glove box door and box out. I didn't realize I was still this flexible!. Anyway most of the vinyl and the foam under it on the side closest to the windshield was intact but the foam had come loose from the metal under it, and the hard old vinyl couldn't be separated from the thin foam at that point. The front leading edge is fairly thick foam (like an inch or more) so I cut behind the thick part with a razor and remove all of the windshield side of the covering. I then used a heat gun to soften up and remove the vinyl from the foam on the leading edge leaving the old foam to retain the shape.
I have also now cleaned up the surface rust from the exposed metal on the dash top and secured any loose spots on the remaining foam with contact cement. My plan is to use Great Stuff insulating foam to build up the missing foam so it is smooth with the remaining foam on the front and then sand it smooth. I will then fill any imperfections with a skim coat of flexible body filler and then cover with appropriate vinyl. I am confident this will work.
Wish me luck. I will post pics as it progresses.
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