MOV07812THM This is a short video of my 259 12 volt engine operating on 6 volts.
Announcement
Collapse
No announcement yet.
12 volt to 6 volt conversion
Collapse
X
-
Perhaps I should have been more specific, I removed the 12 volt starter and replaced it with a 6 volt starter, I also removed the 12 volt alternator and replaced it with a 6 volt generator I hope this clears up any ambiguity.
Comment
-
Originally posted by altair View PostPerhaps I should have been more specific, I removed the 12 volt starter and replaced it with a 6 volt starter, I also removed the 12 volt alternator and replaced it with a 6 volt generator I hope this clears up any ambiguity.
MarkLast edited by S2Deluxe; 03-05-2018, 04:51 PM.sigpic
S2Deluxe = (5H - C3).
Comment
-
If my video would have played as intended it may have cleared things up. The car is a 1954 Studebaker sedan that originally had a 6 cylinder engine. All of the electrical components operate on 6 volts. With the engine swap up to a 1963 259 V8 I maintained the 6 volt system. The engine was originally fitted with a 12 volt starter and 12 volt alternator, I replaced the 12 volt alternator with a 6 volt generator and the 12 volt starter with a 6 volt starter. I modified the 6 volt starter and replaced the drive gear with a drive gear that was compatible with the ring gear. The gear drive is from a Prestolite catalog where the gear drives are all listed by their specific numbers, ie gear diameter, number if teeth, shaft diameter, left or right hand turning and overall length. The specific drive I used was Prestolite #360 R (right hand). I also mixed and matched the starter snouts. The original 6 volt V8 starter I acquired was from an automatic and the snout and drive was not compatible, I also acquired a 12 volt starter from a standard transmission and removed the snout from the 12 volt starter and installed it on the 6 volt starter. Now the 6 volt starter with the 12 volt snout is now a compatible fit into the bell housing. The gear drive was chosen from the Prestolite catalog 360R as it was compatible with the No of teeth, diameter, overall length and shaft diameter. The shaft diameter was .467 that was compatible with Prestolite 360R drive. The armature shaft had to be turned to .467 to an overall length of 2 9/16", this meant removing about 1/2"of material to obtain the 2 9/16" for the travel of the gear drive. The ring gear was not replaced the Prestolite 360R was a perfect fit. The engine, 1963 259 was not fitted with a ballast resistor it had a pink resistor wire from the ignition switch, with a 6 volt system resistors are not required. I have the engine starting on two 6 volt batteries independent of each other, one battery is on the inner fender and the other is in the trunk. They are both wired independently to the starter through their own solenoid, I have them wired through independent isolation switches so that each system can be isolated to check their performance. All the battery cables are 1/0 welding cables and offer little resistance. The 6 volt generator does adequately charge both batteries. This may all seem complex, however it is not, I only stayed awake at night for about a month to think it out. My remaining concern is to find some 6 volt and 12 volt starters to fabricate another compatible starter. The on I now have looks factory original bit it is bastardized inside and out but it works real good. There is an option B to all this the engine could be operated on the original 12 volts while the car remains on 6 volts, the generator would maintain the 6 volt system and the 12 volt battery could be charged from an external source. There are also some complex systems on the market using 12 - 6 systems through a system of solenoids and relays etc. I tried this 12 volt 6 volt system when I was in high school back in 1957 and my electrical teacher was also very interested and drew a system using a double pole double throw switch assembly that I could never figure out. He said you could start on 12 volts throw the switch and run on 6 volts. With the old style batteries with the open cells you could tap off any voltage you desired. I never did tried his system.
Comment
Comment