I totally (re-)built the Champ Myself except for that darn windshield. After 3 or 4 solo tries I gave up and called my glass man (after cleaning off the 3-M 08509 that was everywhere). Amazingly it only took us a half hour or so with the right technique. I took notes.
Today it was the '62 Galaxie Convertible's turn so it was time to show off everything I'd learned. Not so fast big guy! The windshield was 3/8 of an inch too tall in the middle! My partner on this car thought I was nuts when I pulled out the electric drill with a 40 grit sanding pad on it. Not fast but after 5 hours and two gallons of cooling water it is nearly a proper fit.
Today it was the '62 Galaxie Convertible's turn so it was time to show off everything I'd learned. Not so fast big guy! The windshield was 3/8 of an inch too tall in the middle! My partner on this car thought I was nuts when I pulled out the electric drill with a 40 grit sanding pad on it. Not fast but after 5 hours and two gallons of cooling water it is nearly a proper fit.
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