Well I have been looking for starter rebuilders here in So Cal and not having the best of fortune. I am sure they are here, but my searches have only found them far enough away that I would have to ship my starter out. With shipping and the cost of rebuilding, especially since I think it is an internal winding issue in the armature, I am looking at $200 + and then still only having a 6V starter that I could end up burning out again. After a week of banging my head on the wall and seeing others creative maching work...ding, light bulb idea.
I ordered on of these...
It has a 9 tooth gear that works with the 153 tooth gear we have on Studes. My idea is to take a piece of 1/8" thick plate aluminum and using a 2 hole saws make a collar with an outside diameter of 3.5", that is the size of the neck on my stock starter that fits into the trans bell housing, and an inner hole diameter of 1.25" to fit comfortably around the gear. Then after carefully centering it around the gear drill and tap thru the ring and into the flat aluminum face of the new starter, counter sinking the collar, and using 2 allen head tappered head bolt to attach the collar so that the starter will now be centered in the bell house.
To bolt it up to the trans I may have to trim some of the big aluminum face of the starter to get it to sit flat on the engine/ trans. Then once it is fit flat and clocked ok, clamp it into place and with the solenoid removed, extend the gear drive and make sure the interface with the ring gear is ok, not too loose and not too tight, then shoot a quick shot of paint in to the mount bolt holes on the back side of the trans. Pull starter and drill holes thru the center of those paint marks, 2 bolts, and start my engine with a strong cranking high performance, readily available, 12V starter....
What do you guys think? If it works I will try to post pics so others can use the idea.
If there is an interference issue with the ring gear, before drilling the bolt holes, I will drill and countersink slightly different offset holes in the collar to get the gear set to the right lash between the ring gear interface.
I ordered on of these...
It has a 9 tooth gear that works with the 153 tooth gear we have on Studes. My idea is to take a piece of 1/8" thick plate aluminum and using a 2 hole saws make a collar with an outside diameter of 3.5", that is the size of the neck on my stock starter that fits into the trans bell housing, and an inner hole diameter of 1.25" to fit comfortably around the gear. Then after carefully centering it around the gear drill and tap thru the ring and into the flat aluminum face of the new starter, counter sinking the collar, and using 2 allen head tappered head bolt to attach the collar so that the starter will now be centered in the bell house.
To bolt it up to the trans I may have to trim some of the big aluminum face of the starter to get it to sit flat on the engine/ trans. Then once it is fit flat and clocked ok, clamp it into place and with the solenoid removed, extend the gear drive and make sure the interface with the ring gear is ok, not too loose and not too tight, then shoot a quick shot of paint in to the mount bolt holes on the back side of the trans. Pull starter and drill holes thru the center of those paint marks, 2 bolts, and start my engine with a strong cranking high performance, readily available, 12V starter....
What do you guys think? If it works I will try to post pics so others can use the idea.
If there is an interference issue with the ring gear, before drilling the bolt holes, I will drill and countersink slightly different offset holes in the collar to get the gear set to the right lash between the ring gear interface.
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